Laser Cutting

  • 2014 Cincinnati Incorporated CL-440 Laser
  • 6.5×13 dual pallet cutting area with ball transfers for no mar handling of aluminum and stainless
  • 4000 watt PRC CO2 resonator for low operating costs and high performance industrial laser cutting-Ultra fast 12,020 in per minute linear motors with high acceleration/deceleration
  • Advanced control and powerful ProNest featuring: true shape nesting, advanced common line cutting, chain cutting, skeleton auto crop and skeleton cut up, collision avoidance with head down cutting, industry software file import compatibility (.dwg, .iges, .sld, .nc1, dxf, and more
  • 20×30 foot underhung overhead crane with Anver vacuum lifter for flexible and efficient material handling
  • 48×48 Virtek Laser QC for fast and easy quality assurance

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Robot Welding

  • 2009 Panasonic PerformArc PA-102S- turn table w/ TAWERS
  • 2008 Panasonic PerformArc PA-112S turn table w/TAWERS
  • 2004 Genesis Systems Versa FT (Fanuc robot, Lincoln power supply) stationary table

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Vibratory Finishing

  • 5 conventional machines 3 to 20 cubic foot
  • 1 Auto unloader 15 cubic foot
  • 2 Overhead Drive
  • Large selection of media and cleaning compounds with automatic “”Dosatron”” metering
  • Parts drying conveyor

Die Casting

  • 400 ton Lester cold chamber aluminum die cast machine w/ gas fired 600 pound furnace
  • 600 ton Harvill cold chamber aluminum die cast machine w/ gas fired 600 pound furnace
  • 3 hydraulic trim presses

Assembly

  •  Assembly presses and stations

Inspection

  • 2014 VIRTEK laser QC machine with 48″x48″ table
  • 2012 Faro Arm Edge 8′ area portable CMM
  • Cam2 Measure 10 software
  • Laser scanner
  • 2012 Standridge Granite surface plate and table- 6’x3’x8″” with (4) custom mounts/hold downs for Faro Arm standard base
  • 24″” Mitutoyo digital caliper
  • 18″” Mitutoyo digital height gage
  • 60″” vernieer caliper
  • (2) full pin gage sets
  • (3) Surface plates
  • Numerous Mitutoyo calipers
  • Wilson digital protractors
  • Mitutoyo Surface roughness tester with multiple stylus
  • Various micrometers, depth and diameter gages and machine squares

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Precision Plasma Cutting

  • 2012 Messer Cutting Systems MetalMaster Plus
  • Global Control Plus- glass touch screen control with Virtual Service
  • 96″ x 240″ cutting area
  • Hypertherm HPR400XD power supply (2″ production pierce capacity with a hole ratio of less than 1:1 in many materials)
  • Slagger self cleaning down draft table
  • Laser like quality (machine motion accuracy exceptional at +/-0.002″ over any 6’ x 10′ area)
  • Full suite of ProNest 2015 (True shape nesting, advanced common line cutting, advanced chain cutting, skeleton auto crop, industry software file import compatibility- such as .nc1 file types and others) networked
  • Global Tracker software for machine time managment

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CNC Forming/Bending

  • 2013 Cincinnati MaxForm MX90- 10′ bend length (8′ between housings) Auto Crown, 6 axis LT linear motor CNC back gage, 6″” extended stroke (14″” total), ultra high speed ram travel, 3D graphical CNC control, power tool clamping, front work supports, networked
  • 2010 Cincinnati ProForm 230 Ton-12′ bend length (10′ between housing)  Auto Crown, 2 axis CNC Heavy Duty back gage, glass touch screen control, bolt on ram nose, networked
  • 1998 Cincinnati CBII 135 ton- 8′ bend length (6′ between housing) single axis CNC back gage, glass touch screen CNC control upgrade, factory new specs in 2009
  • 2005 Toyakoki 30 ton APB-286U, 2 foot bend length, electric ball screw drive, CNC control and back gage

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Punching and Stamping

  • 100 ton SouthBend Johnson OBI
  • 60 ton Minster No. 6 OBI (late rebuild by Alma press with Feq. drive)
  • Federal 32 ton OBI (1982)
  • Rousselle 32 ton (1988)
  • SouthBend 60 ton model BG AC
  • Cincinnati 9 Series 10′ mechanical brake- set-up only for UniPunch tooling
  • Marvel-Spartan Iron worker Model IW88- 88 ton double end, punch, notch, shear angle, round, and bar (2011)

Shearing

  • 1987 Cincinnati 2CC, shearing capacity 1/4″” mild steel 10′ long, 10 foot squaring arm, CNC 36″” back gage
  • 2007 Cincinnati 2512G, shearing capacity 3/8″ mild steel 12″ long, 12″ squaring arm, 48″ CNC back gauge, sheet supports, roller ball table.

Automated Sawing

  • 2006 Amada HA-250W (w/ bundle clamps)- in and out feed tables, soy bean based environmentally friendly coolant
  • 1998 Amada HA-250W- in and out feed tables, soy bean based environmentally friendly coolant

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Software:

  • Autocad LT 2010
  • Solidworks 2013 Premium
  • ProNest 2013 with advanced modules (True shape nesting, advanced common line cutting, advanced chain cutting, skeleton auto crop, industry software file import compatibility- such as .nc1 file types and others)
  • Cam2 Measure10 Faro Arm
  • Cincinnati Incorporated 3D BendSim offline brake programming
  • Messer Cutting Systems Global Tracker
  • JobBOSS ERP/MRP system, 7 shop floor data tracking stations, inventory/shipping management, bar code labels and shop routers

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Material Handling and Rolling Stock

  • (5) Nissan and Komatsu 5000# triple mast folklifts, LP fueled, as new as 2012
  • Catapillar 10,000 forklift, LP fueled
  • 3 ton Conco overhead crane with 3 ton Coffing wire rope hoist, 23′ span, 60′ runway
  • 10 ton Uesco overhead crane with 5 ton ShawBox wire rope hoist, 67′ span, 130′ runway, wireless remote, feq. drive (new in 2012)
  • Walker wireless electric lift magnet
  • Anver model M420M2 4200# self-powered mechanical vacuum sheet lifter
  • Caldwell model 60-10-96 10 ton heavy duty sheet/bundle lifter, fits sheets up to 96″”x240″”
  • Caldwell model 16-5-10 5 ton adjustable lifter/spreader bar, swivel hooks and shackles
  • Ford F700 16′  stake side flatbed
  • International 4300 DT466 26′ box van
  • Ford F350 flatbed pickup
  • Toyota Tacoma pickup